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Frequently Asked Questions
1. Do I need a different aluminum extrusion every time I want to use a different Insulbar profile?
No, one of the advantages of using Insulbar is the ability to use several profiles and change the performance of your window system without having to change aluminum extrusions. The foot section of the Insulbar profile is exactly the same for all the standard profiles. Therefore, any one of the standard profiles can be used in the same aluminum extrusion.
2. After the Insertion Process is complete, how long do I have to wait before the material is ready to be used?
With Insulbar, the material is ready to use as soon as the Insertion process is complete. There is no waiting time.
3. On your list of standard profiles, what are the tooling costs if I want to use more than one of the profiles?
You can use one or all of the standard profiles without incurring any tooling charges. Any profile listed as a standard profile can be purchased without a tooling charge. We offer all of the standard profiles to give our customers more flexibility in using Insulbar.
4. What if I have a specially designed profile and none of your standard profiles can meet my requirements?
Ensinger will work with you to custom design a profile that will meet your specific requirements. We have been making custom Insulbar profiles for over 25 years and will use that experience to aid in the design of your new profile. Ensinger will help in the design, provide you with samples for your approval, and then go into full production on your custom design profile. You then will have a custom profile that will meet your specific requirements.
5. Can I anodize or powder coat my aluminum extrusions after the Insulbar has been inserted?
Insulbar is a 25 percent glass-reinforced nylon. The maximum short-term temperature that Insulbar can handle without deteriorating is 465°F and this is higher than what is required for some finishing processes. Any coating that needs to be baked for only 10-15 minutes and does not exceed a baking temperature around 400°F can be done after the Insulbar has been inserted, provided that the finish is compatible with both the Insulbar and the aluminum. Also, you can anodize your aluminum extrusions after the Insulbar has been inserted.
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